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Battery Applications

Solving the challenges of safer, faster and more efficient batteries

The next generation of batteries will do more than store energy. They are safer, charge faster, last longer and fit into increasingly compact designs. Managing heat, delaying thermal propagation and reducing flammability risks have become critical design requirements. At the same time, battery systems must withstand shock, vibration and demanding operating conditions while maintaining maximum energy density and reliability throughout their lifetime.

From e-mobility and energy storage to drones and power tools, battery applications require optimized thermal management, structural integrity, and sealing performance. Our advanced TIM and sealing and bonding portfolio addresses these critical functions to enhance safety, efficiency, and durability.

Thermal management and protection across cell, module, and pack

In battery systems, Thermal Interface Materials (TIMs) and adhesives & sealants are essential for thermal control, structural integrity, and environmental protection across cell, module, and pack level. TIMs provide high thermal conductivity and low interfacial resistance to efficiently dissipate heat from cells and electronics to cooling systems, while adhesives and sealants ensure robust bonding, stress distribution, and reliable sealing under thermal and mechanical loads. At the same time, tailored material properties, including rheology, adhesion and curing behavior, help manufacturers optimize production processes, reduce takt time and increase manufacturing efficiency.

Tailored formulation
What sets SABA apart is its strong focus on customer-specific solutions. Rather than offering standard products, we work closely with customers in R&D and production to tailor formulations to their exact requirements. This includes optimizing properties such as adhesion, elasticity, thermal conductivity, curing behavior and processing performance. Thanks to our in-house expertise and agile development capabilities, SABA is able to deliver customized Thermal Interface Materials and sealants with short development cycles and fast implementation on the production line.

High standards
With our long-standing heritage, strong R&D capabilities and a clear focus on customization and application support, SABA aims to be a trusted partner in the transition towards electrification. By bridging bonding, sealing and thermal solutions, we help our customers design and produce next-generation battery systems that meet the highest standards in performance, safety and sustainability. Enabling performance at every interface!

Discover our portfolio

SABA's e-Bonding portfolio includes a range of thermally conductive materials, each engineered to solve specific design requirements. From heat dissipation to gap compensation, our technologies support battery manufacturers in creating safer, more compact and higher-performing battery systems.

Thermal Conductive Encapsulants

Designed for potting and encapsulation applications where efficient heat transfer and complete cavity filling are required. These materials flow around complex cell structures, enabling thermal management of sensitive components while supporting high-volume manufacturing processes. Available in a range of viscosities, cure speeds and thermal conductivity levels.
 

SABA
SABA
Thermal Conductive Adhesives

Combining structural bonding with thermal management in a single material solution. Thermal conductive adhesives create durable connections between components while efficiently transferring heat away from critical areas. They help simplify assembly and support lightweight battery designs.
 

Gap Fillers

Engineered to bridge uneven surfaces and larger tolerances between heat-generating components and cooling systems. Gap fillers conform to complex assemblies, ensuring consistent thermal contact even where dimensional variations occur. Available in different softness grades, thermal conductivities and dispensing characteristics to meet specific application requirements.
 

SABA
SABA
Structural Adhesives & Sealants

Structural adhesives and sealants provide the mechanical integrity required for modern battery pack assemblies. Our Sabatack® technology delivers strong, durable bonds while accommodating differential movement between materials caused by vibration, impact and thermal cycling. Available in different strength and elasticity profiles, these solutions support lightweight construction, improved design freedom and efficient production processes.
 

Explore each technology to discover its performance characteristics, application areas and design possibilities.

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